KAMA ProCut 76 Packaging

Efficient finishing for short runs and digitally printed packaging.

The folded carton your customers dream of has a high-quality finish, is version-controlled or individualised and can be delivered on-demand as a short run. With the die cutting and stamping machine KAMA ProCut 76 Packaging Edition your post-press setup is perfect for this, as it combines both key areas: quality of finish and cost effectiveness.

Our “packaging die cutter” is designed for small to medium-sized runs and can handle the frequent set-up changes between orders in very short times. The camera-based AutoRegister also safeguards the required accuracy for brand packaging and labels in the world of digital printing. Added to this are the advantages of the KAMA inline stripper, which reliably breaks out and separates the blanks – completely without the need for any additional tools. That really counts when it comes to short runs.

Among our packaging customers, the network-capable ProCut 76 Packaging has proved itself a capable workhorse for folded carton production for consumer goods, pharmaceutical and healthcare products, secondary packaging for food and for the pharmaceuticals market.

KAMA ProCut 76 Packaging Edition

Applications

  • Die Cutting
  • Creasing
  • Perforating
  • Blind Embossing
  • Braille Embossing
  • Kiss Cut
  • Hot Cut
  • Stripping & Blanking

HIGHLIGHTS

Unbeatable range of applications

Everything perfectly finished – in a single pass.

The ProCut 76 Packaging covers all the necessary applications – from printed sheets to separated blanks – and delivers blanks of the highest quality. Cutting without nicks, first-class creasing lines, embossed Braille dots, blowing out of hanger holes and small cut-outs and separation of the blanks. Everything in a single pass.

Minimal set-up times

For rapid job changes.

Changeover in just 5 to 10 minutes? Perfectly feasible on the ProCut 76 Packaging. This means that even short runs of version-controlled and personalised folded cartons or for regional and local brands can be processed cost-effectively.

Tool-free stripping

Automatic stripping with the production line still running.

What makes the automatic inline stripping and blanking unit KAMA SBU so special? The big advantage is, that the blanks are separated completely without tools. No stripping tools, no tools for blanking, the separation is done by programmable rollers. So all costs for stripping and blanking tools are saved - for every order. Even small cut-outs, windows and Euroslot holes are removed. The blanks can be nested on the sheet for optimum utilisation of paper and carton as the SBU spreads the shingle streams. The cutting grid is shredded and transported downwards. NEW: SBU with split gripper bar and 30 % more output.

Highest register accuracy

Meeting the highest demands of brand manufacturers.

KAMA die cutting and stamping machines with AutoRegister achieve the highest register accuracy in the market. Digital prints are also processed with the AutoRegister to within an accuracy of 0.1 mm. For a high-quality appearance (brand packaging) in the supermarket.
NEW: AutoRegister AR3 additionally provides "skew adjust" - for maximum register accuracy with cut sheets adn twisted sheets, multiple embellishment and most demanding packaging.

For Print 4.0

Network integration now also for post-press finishing.

KAMA solutions can be networked for two-way data exchange with your ERP/management system. The Job Manager sends the order data to the machines and communicates the production data back to the MIS.

Modular concept

Retrofittable for even more benefits.

The ProCut 76 Packaging die cutting and embossing machine can be retrofitted for further applications thanks to its modular concept. For example, with a hot foil stamping system for embellishment. The tool-free, mobile stripping and blanking system can also be added later - connections and electronics are included in the basic machine.

Specifications – KAMA ProCut 76 Packaging

Processable materials & output
* dependent on material, sheet size and die configuration Technical data and figures are subject to change.
Paper100 - 800 g/m²
Paperboard, micro-corrugated boardmax. 1,500 g/m² (bzw. 1.8 mm)
Plasticsmax. 1,500 g/m²
Maximum sheet size760 x 600 mm (29 15/16 x 23 5/8 in)
Minimum sheet size279 x 210 mm (11 x 8 1/4 in)
Speed*5,500 sheets/h
Cutting force165 t, with servo motor 180 t
Maximum cutting size743 x 585 mm (29 3/8 x 23 1/16 in)
Gripper margin10 mm
Dimensions (length x width)4.87 x 2.69 m plus SBU

Converting for:

In terms of sheet size and applications, the KAMA ProCut 76 Packaging is an ideal match for

digital printing presses like

  • HP Indigo 100K, 35K, 7K
  • Fujifilm Jet Press 750S High Speed
  • XEROX IGEN, Iridesse
  • Konica Minolta KM-1

as well as for analogue printing presses like

  • Heidelberg Anicolor, XL 75
  • Koenig & Bauer Rapida 76
  • Komori Lithrone 29
  • Ryobi 760

Options

Example equipment for the ProCut 76 Packaging
  • KAMA AutoRegister: aligns every sheet based on the print image for finishing with highest registration accuracy in digital printing
  • Servo main drive for more power and asynchronous lifting speed
  • Quick-change heating plate system 4+1 for quick job changes
  • Module for hot cutting and creasing of plastic materials
  • Job Manager for networked workflows
Eurolochauspuster

Applications of the KAMA ProCut 76 Packaging