KAMA ProCut 76

High-quality and efficient post-press and finishing in in conventional and digital printing.

Cutting, creasing, perforating ... most print products don't really take their final shape until the post-press and finishing stage. The ProCut 76 die cutting and stamping machine is the professional solution for finishing in the sheet size B2 (760 x 600 mm).

Short set-up times, time-saving features and high-quality outputs make the flat-bed die butter a reliable and cost-effective solution for finishing in the commercial printing sector and beyond. With the KAMA AutoRegister, you can also cut and crease digitally printed sheets with high registration accuracy, allowing you to address the new market for short runs in packaging.

The versatile ProCut 76 is suitable for many different applications and is a perfect, state-of-the-art successor for worn-out cylinders and platen presses that are past their use-by date. And in the process, you can simply carry on using any tools you already have. The ProCut 76 is network capable and can be retrofitted for use in hot foil stamping applications.

Applications

  • Cutting
  • Creasing
  • Perforating
  • Cold embossing
  • Braille
  • Kiss-cutting
  • Hot-cutting of plastics

Highlights of the ProCut 76

Versatile applications

Flexible & efficient – for small to medium runs.

Gentle sheet transport on a single level, clean creasing lines, embossing and cutting with highest registration accuracy and no nicks: the ProCut 76 is a flexible solution for post-press finishing of paper, paperboard and plastics in the sheet size B2. The machine can be retrofitted for hot cutting of plastics or for hot foil enhancements.

Fast conversion

Relevant for short runs and digital printing.

Fast order changes are absolutely essential for smaller runs and digitally printed jobs. On the ProCut 76 it takes just around 5 minutes to convert the setup, which means that the next order can start up quickly – thereby making post-press finishing profitable. The 4+1 system with prepared 1 mm plates also ensures that uptime is maximised. With the type of repeat orders involving intensive creasing, which are common in packaging jobs, this can shorten set-up times by up to 90%.

Highest registration accuracy

… including for digitally printed and cut sheets.

With the linear KAMA gripper, ProCut die cutting and stamping machines achieve the highest registration accuracy on the market. The AutoRegister guarantees the highest precision for digitally printed sheets and for sheets that are cut after printing. At aligns every sheet based on the print image, and cutting and creasing lines are accurately positioned to within an accuracy of a tenth of a millimetre.

Continue using your existing tools

Smooth transition to the new solution.

Thanks to the universal chase on the ProCut 76, you can continue to use your existing tools without any problems whatsoever. This also applies to small cutting dies.

Compact machine

Lots of applications in a small space.

With a footprint of around 12 m2 including the platform, the ProCut 76 makes do with very little space. Sheets are transported at a right angle in the system, so the compact machine can also be positioned in a corner.

Specifications of the ProCut 76

Processable materials & output

Paper from 100 g/m²
Paperboard, micro-corrugated board max. 1,500 g/m² (bzw. 1.8 mm)
Plastics (PET, PP, PVC) max. 1,500 g/m²
Maximum sheet size 760 x 600 mm (29 15/16 x 23 5/8 in)
Minimum sheet size 279 x 210 mm (11 x 8 1/4 in)
Speed* 5,500 sheets/h
Cutting force 165 t (1.65 MN)
Maximum cutting size 743 x 585 mm (29 3/8 x 23 1/16 in)
Gripper margin 10 mm
Dimensions (length x width) 4.87 x 2.69 m
* Depending on the material, sheet size and die configuration Technical data and figures are subject to change.

Converting for:

The versatile KAMA ProCut 76 is ideal for many different applications in post-press, where it can be used with all printing presses that use the sheet size B2 (or smaller), e.g.

  • Heidelberg XL 75
  • HP Indigo 7900, 10000, 12000
  • Koenig & Bauer Rapida 75
  • Xerox IGEN
  • Fujifilm Jetpress 720
  • Konica Minolta KM1

Finishing and enhancement of halved B1 sheets may also be a profitable solution depending on the size of the run, as the tool costs are lower.

Options

Example equipment for the ProCut76

  • The KAMA AutoRegister aligns every sheet based on the print image. Perfect for post-press in digital printing.
  • Quick-change heating plate system 4+1 for quick job changes
  • Universal quick-change heating plate system allows existing tools to still be used
  • Magnetic plate for cutting and kiss-cutting of finest contours
  • Retrofittable with stamping systems for hot foil and holograms
  • Hot-cut system for hot cutting and creasing of plastics

Applications for ProCut 76

Multi-level cold embossing

Small detail, big impact: incredibly fine and detailed cutting and cold embossing

Embossed Braille for folded cartons – particularly for the pharmaceutical sector